Thingsee BEAM

ToF laser distance sensor for fill-level monitoring (dispensers, bins, shelves)

Installation Video

Overview

Thingsee BEAM is a battery-powered Time-of-Flight (ToF) laser distance sensor designed for measuring fill levels in dispensers, trash bins, shelves, and other applications requiring accurate distance measurement.

Key capabilities:

  • ToF laser distance measurement: Measures distance to solid surfaces (40mm - 4000mm range)
  • High accuracy: ±25mm typical (depending on ambient light and target reflectance)
  • Adjustable beam width: 15-27 degree cone (ROI - Region of Interest)
  • Battery-powered: 2× AAA alkaline batteries, multi-year lifespan
  • Wirepas Mesh connectivity: Wireless data transmission to Haltian Operations Cloud
  • Versatile installation: Above or below target surface, ±6° angle tolerance

Common Use Cases

1. Dispenser Fill-Level Monitoring

Applications:

  • Paper towel dispensers in restrooms
  • Soap dispensers (with liquid accessory)
  • Hand sanitizer dispensers
  • Tissue box monitoring

Benefits:

  • Proactive refill scheduling (reduce empty dispensers)
  • Optimize maintenance routes (refill only when needed)
  • Usage analytics (identify high-traffic areas)

2. Trash Bin Fill-Level Monitoring

Applications:

  • Office waste bins
  • Public trash receptacles
  • Recycling containers
  • Compost bins

Benefits:

  • Efficient waste collection (empty only when full)
  • Prevent overflowing bins (improve cleanliness)
  • Route optimization (data-driven collection schedules)

3. Shelf Fill-Level Monitoring

Applications:

  • Retail shelf stock monitoring
  • Warehouse inventory tracking
  • Vending machine stock levels
  • Parts bins in manufacturing

Benefits:

  • Real-time inventory visibility
  • Automatic reorder triggers (low stock alerts)
  • Reduce out-of-stock situations

4. Distance Measurement Applications

Other uses:

  • Parking space occupancy (vehicle presence detection)
  • Loading dock monitoring (truck presence)
  • Tank level monitoring (liquids with accessory)
  • Height measurement (stacked materials)

How Thingsee BEAM Works

ToF laser technology:

  1. Laser emission: Sensor emits infrared laser pulse toward target surface
  2. Reflection: Laser bounces off solid surface and returns to sensor
  3. Time measurement: Sensor measures time for laser to return (time-of-flight)
  4. Distance calculation: Time converted to distance (speed of light × time / 2)
  5. Data transmission: Distance value sent via Wirepas mesh to gateway and cloud

Adjustable beam width:

  • Narrow beam (15°): Precise measurement in confined spaces
  • Wide beam (27°): Broader detection area for larger targets
  • Beam width adjustable via configuration (contact Haltian support)

Technical Highlights

SpecificationValue
Detection technologyTime-of-Flight (ToF) laser
Measurement range40mm to 4000mm (4 meters)
Accuracy±25mm typical (varies with lighting and reflectance)
Beam width (ROI)15-27 degrees adjustable cone
Installation angle90° recommended (±6° tolerance)
Minimum distance40mm from target surface
Power2× AAA alkaline batteries (Varta Industrial Pro recommended)
Battery lifeMulti-year (varies with reporting frequency and usage)
NetworkWirepas Mesh 2.4 GHz
Range to gatewayUp to 20m (mesh extends via other sensors)
Mounting3M adhesive tape (included)
EnvironmentalIndoor use, temperature/humidity tolerances typical for IoT sensors

What Makes Thingsee BEAM Different

vs. Ultrasonic sensors:

  • Higher accuracy: ToF laser ±25mm vs. ultrasonic ±5-10cm typical
  • Smaller beam: Narrow laser cone vs. wide ultrasonic cone (better for small targets)
  • Faster response: Laser speed-of-light vs. sound wave travel time

vs. Manual checking:

  • Continuous monitoring: Real-time data 24/7 vs. periodic manual inspections
  • Data-driven: Historical trends, usage patterns vs. subjective observation
  • Labor savings: Automated alerts vs. manual inventory/refill checks

Important Considerations

Target Surface Requirements

Works well with:

  • Solid, matte surfaces (paper, cardboard, wood)
  • White or light-colored targets (better reflectance)
  • Stable, non-moving targets (trash, inventory)

May have issues with:

  • Glossy surfaces: Mirror-like reflections can scatter laser (metal, glass, polished plastic)
  • Transparent materials: Laser passes through (clear plastic, water without accessory)
  • Dark surfaces: Low reflectance reduces signal strength (black objects may measure longer distances)
  • Moving targets: Constantly changing distance (use for static applications)

Installation Angle

Optimal:

  • 90° perpendicular to target surface (laser beam straight down/up)
  • ±6° tolerance (sensor can handle slight angles without accuracy loss)

Avoid:

  • Steep angles (> ±6°) cause measurement errors
  • Angled glossy surfaces (laser reflects away, not back to sensor)

Ambient Lighting

ToF laser sensitivity:

  • Bright sunlight: Can interfere with laser measurements (infrared wavelength)
  • Indoor lighting: Generally OK (office lights, LEDs compatible)
  • Recommendation: Avoid direct sunlight on sensor or target area

Quick Start Guide

1. Pre-Installation

  • Verify Wirepas gateway operational (within ~20m of sensor location)
  • Identify target surface (dispenser, bin, shelf)
  • Verify target surface is solid and non-glossy
  • Measure expected distance range (40mm-4000mm)
  • Plan sensor placement (above or below target, 90° angle)

2. Installation

  • Pull battery security tab (red LED flashes once)
  • Clean mounting surface with IPA solvent (isopropyl alcohol)
  • Remove tape paper cover from sensor backside
  • Press sensor firmly onto surface (5 seconds minimum)
  • Verify sensor positioned at 90° angle to target
  • Verify minimum distance (40mm from target)

3. Verification

  • Sensor joins Wirepas mesh (check IoT Studio within 10 minutes)
  • Distance measurement appears in IoT Studio
  • Baseline measurement reasonable (compare to manual measurement)
  • Test with fill-level change (add/remove items, verify distance changes)

4. Configuration

  • Default beam width and reporting interval set at factory
  • Custom configuration: Contact Haltian support for:
    • Beam width adjustment (narrow vs. wide)
    • Reporting interval changes (more/less frequent measurements)
    • Threshold alerts (notify when distance < X mm, indicating full)

Data and Analytics

Measurement value:

  • distance: Distance from sensor to target surface (millimeters)
  • timestamp: When measurement occurred (ISO 8601 format)

Typical payload example:

{
  "measurementDistance": [
    {
      "deviceId": "abc123...",
      "distance": 350,
      "measuredAt": "2026-01-20T14:30:00.000+00:00"
    }
  ]
}

Fill-level calculation:

  • Baseline: Distance when full (sensor to full dispenser/bin)
  • Current: Real-time distance measurement
  • Fill level %: (Current - Baseline) / (Empty - Baseline) × 100
  • Example: Bin full = 100mm, empty = 800mm, current = 450mm → Fill level = 50%

Integrations

Common use cases:

  • Building management systems (BMS): Integrate fill-level data for facility management
  • Maintenance scheduling: Auto-create work orders when bins full or dispensers low
  • Inventory systems: Real-time stock levels from shelf monitoring
  • Analytics dashboards: Visualize usage patterns, trends, and predictive maintenance

Data access:

  • Haltian IoT Studio (web interface, real-time and historical data)
  • REST API (programmatic access for third-party integrations)
  • Webhooks (push notifications on threshold events)

Documentation Structure

This guide is organized into focused sections:

  1. Installation: Physical installation procedures, mounting methods, angle adjustment
  2. Operation: How ToF laser works, measurement behavior, battery management
  3. Configuration: Beam width, reporting intervals, threshold alerts (via Haltian support)
  4. Specifications: Complete technical specs, accuracy, environmental limits
  5. Troubleshooting: Common issues (glossy surfaces, angle errors, inaccurate measurements)

Support Resources

User Guide PDF:

Technical Support:

  • Email: support@haltian.com
  • Subject: Include “Thingsee BEAM” and device ID
  • Response time: 1-2 business days typical

Configuration Assistance:

  • Beam width adjustments (narrow vs. wide)
  • Reporting interval changes
  • Threshold alerts setup
  • Use case-specific guidance (dispensers, bins, shelves)

Next Steps

Ready to deploy Thingsee BEAM? Begin with the Installation Guide for detailed mounting instructions and best practices.