Operation
Normal Operation
Startup Sequence
Gateway boot process typically takes 60-90 seconds:
Power On (0-5 seconds)
- Power LED illuminates
- Hardware initialization
- Self-test procedures
Cellular Connection (5-60 seconds)
- SIM card detection
- Network search and registration
- Carrier authentication
- Data connection establishment
Cloud Registration (30-90 seconds)
- HTTPS connection to Haltian cloud
- Certificate-based authentication
- Gateway registration/check-in
- Synchronize configuration
Wirepas Mesh Start (60-90 seconds)
- BLE radio initialization
- Network scanning
- Sink role activation
- Ready for sensor connections
Operational (90+ seconds)
- All systems operational
- LEDs show stable status
- Ready to route sensor data
Operational Status
LED Indicators:
| LED | Status | Meaning | Action |
|---|---|---|---|
| Power | Solid | Normal operation | None |
| Cellular | Solid | Connected to network | None |
| Cellular | Blinking | Searching for network | Wait or check signal |
| Cellular | Off | No cellular connection | Check SIM, signal, coverage |
| Cloud | Solid | Connected to Haltian cloud | None |
| Cloud | Blinking | Connecting to cloud | Wait or check cellular |
| Cloud | Off | No cloud connection | Troubleshoot |
| Mesh | Solid/Blinking | Wirepas network active | Normal |
| Mesh | Off | Mesh network inactive | Check configuration |
Cellular Connection
Network Selection
Gateway automatically selects best available network:
LTE Cat M1 (Preferred)
- Best performance and battery efficiency
- Lower latency
- Purpose-built for IoT
2G GSM (Fallback)
- Worldwide coverage
- Reliable but slower
- Automatic fallback if LTE unavailable
Signal Quality Monitoring
Access via Haltian IoT Studio:
Navigate to Gateway → Diagnostics → Cellular Metrics
Key Metrics:
| Metric | Good | Fair | Poor | Units |
|---|---|---|---|---|
| RSSI | > -70 | -70 to -85 | < -85 | dBm |
| RSRP | > -90 | -90 to -105 | < -105 | dBm |
| RSRQ | > -10 | -10 to -15 | < -15 | dB |
| SINR | > 10 | 5 to 10 | < 5 | dB |
Improving Signal Quality:
- Reposition Gateway: Move to higher elevation or near windows
- Check Coverage: Verify carrier coverage in your area
- Antenna Position: Ensure nothing blocking gateway (metal shelves, etc.)
- Contact Support: If persistent poor signal despite good coverage
Network Information
Monitor current network connection:
- Operator: Current cellular carrier name
- MCC/MNC: Mobile Country Code / Mobile Network Code
- Network Type: LTE Cat M1, 2G GSM
- IP Address: Assigned by cellular carrier
- Data Usage: Cumulative data transmitted
Data Usage
Typical Usage Patterns:
| Sensors | Messages/Day | Data/Day | Data/Month |
|---|---|---|---|
| 10 | 1,000 | ~1 MB | ~30 MB |
| 50 | 5,000 | ~5 MB | ~150 MB |
| 100 | 10,000 | ~10 MB | ~300 MB |
| 200 | 20,000 | ~20 MB | ~600 MB |
Haltian-provided SIM includes managed data plan. Data usage monitored and billed according to subscription. Contact Haltian for plan details.
Sensor Deployment
Network Formation
Automatic Process:
- Gateway Active: Wirepas mesh network advertised
- Sensor Discovery: Sensors scan for nearby networks
- Authentication: Sensors join configured network
- Route Establishment: Multi-hop paths created automatically
- Data Flow: Sensor data routes to gateway
Typical Timeline:
- First sensor: 1-5 minutes to connect
- Additional sensors: 5-15 minutes each
- Full network stabilization: 30-60 minutes for large deployments
Sensor Placement
Guidelines:
Start Near Gateway
- Deploy first sensors within 5-10m
- Establishes direct connections
- Creates foundation for mesh expansion
Expand Coverage
- Add sensors progressively
- Each sensor can relay for others (mesh)
- Typical range: 5-25m indoor, up to 100m line-of-sight
Multi-Hop Support
- Sensors relay through each other
- Maximum recommended: 8-12 hops
- More hops = higher latency
Redundancy
- Multiple paths improve reliability
- Deploy sensors with overlapping coverage
- Gateway supports 200-500 sensors (message rate dependent)
Optimal Topology:
Sensor --- Sensor --- Sensor
| | |
Sensor --- Gateway --- Sensor
| |
Sensor --- Sensor --- Sensor
Verifying Sensor Connectivity
Via Haltian IoT Studio:
- Navigate to Gateway device
- View “Connected Sensors” list
- Check each sensor:
- Status: Online
- Last Message: Recent timestamp
- Hop Count: Number of hops to gateway
- Signal Quality: Link quality percentage
Troubleshooting Poor Connectivity:
- High Hop Count (>10): Add intermediate sensors
- Low Signal Quality (<50%): Reposition sensor closer
- Intermittent Connection: Check for obstacles or interference
Network Monitoring
Gateway Health
Monitor via Haltian IoT Studio:
System Metrics:
- Uptime: Time since last reboot
- CPU Usage: Should be <50% typically
- Memory Usage: Should be <70% typically
- Temperature: Operating temperature (internal)
Network Metrics:
- Message Rate: Messages received per minute
- Message Queue: Buffered messages waiting for transmission
- Delivery Rate: Percentage of messages successfully delivered
- Cloud Latency: Round-trip time to cloud
Cellular Metrics:
- Signal Strength: RSSI, RSRP, RSRQ, SINR
- Data Usage: Current billing period usage
- Network Type: LTE/2G
- Operator: Current carrier
Mesh Network Performance
Key Performance Indicators:
| Metric | Target | Warning | Critical |
|---|---|---|---|
| Message Delivery | >98% | <98% | <95% |
| Average Latency | <3 sec | 3-5 sec | >5 sec |
| Max Hop Count | <8 hops | 8-12 hops | >12 hops |
| Network Stability | <10 route changes/hour | 10-20/hour | >20/hour |
Accessing Performance Data:
- Navigate to Gateway in Studio
- Select “Network Performance” tab
- Review metrics over time (24h, 7d, 30d views)
- Identify trends and anomalies
Firmware Updates
Automatic Updates
Default Behavior:
- Gateway checks for updates every 24 hours
- Updates download automatically when available
- Installation scheduled during low-traffic period (typically 02:00-04:00 local time)
- Gateway reboots automatically after update
Update Process:
- Notification: Update available notification in Studio
- Download: Firmware downloaded in background (no service interruption)
- Scheduled Install: Update applied during maintenance window
- Reboot: Gateway restarts (3-5 minutes downtime)
- Verification: Gateway boots with new firmware
- Confirmation: Update status reported to cloud
Update Duration:
- Download: 5-15 minutes (depending on cellular speed)
- Installation: 2-3 minutes
- Boot and verification: 1-2 minutes
- Total downtime: 3-5 minutes
Manual Updates
Via Haltian IoT Studio:
- Navigate to Gateway → Settings → Firmware
- Check current version and available updates
- Select “Update Now” to install immediately
- Confirm update
- Monitor update progress
- Verify completion and new version
Best Practices:
- Schedule during low-activity periods
- Verify cellular signal stable before update
- Monitor completion in Studio
- Verify sensors reconnect after update (15-30 minutes)
Rollback
If update fails or causes issues:
- Gateway automatically reverts to previous firmware
- Service restored within 5 minutes
- Error logged and reported to Haltian
- Retry scheduled automatically
Data Flow Management
Message Routing
Uplink (Sensors → Cloud):
- Sensor generates measurement
- Message routes through mesh to gateway
- Gateway buffers message in queue
- Gateway transmits to cloud via cellular
- Cloud acknowledges receipt
Message Priority:
- Critical: Alarms, alerts (highest priority)
- Configuration: Sensor configuration responses
- Normal: Regular measurements
- Diagnostic: Debug and diagnostic data
Buffer Management
Queue Characteristics:
- Capacity: 1000 messages
- Overflow Handling: Drop oldest non-critical messages
- Retry Policy: 3 attempts for failed transmissions
- TTL: 24 hours (messages expire if not delivered)
Monitoring Queue:
- Check “Message Queue Depth” in Studio
- Normal: 0-50 messages
- Warning: 50-200 messages (cellular slow or intermittent)
- Critical: >500 messages (cellular connection issue)
Bandwidth Optimization
For High Sensor Counts:
- Configure longer sensor report intervals
- Use CBOR encoding (automatic, more efficient than JSON)
- Enable message compression (zlib)
- Batch messages when possible
Maintenance
Routine Checks
Daily:
- Verify gateway online in Studio
- Check message delivery rate >98%
- Monitor cellular signal quality
Weekly:
- Review sensor connectivity (all sensors reporting)
- Check data usage trends
- Verify firmware version current
Monthly:
- Clean gateway exterior (dust)
- Inspect USB cable and connections
- Review network performance trends
- Verify physical mounting secure
Quarterly:
- Deep performance analysis
- Review sensor network topology
- Optimize sensor placement if needed
- Update documentation (network diagrams)
Preventive Maintenance
Power Supply:
- Inspect USB cable for wear or damage
- Verify power adapter working properly
- Test with different outlet if issues
- Keep spare USB cable and adapter
Physical Condition:
- Check enclosure for damage
- Ensure ventilation not blocked
- Verify mounting stable and secure
- Clean dust from surfaces
Environmental:
- Verify temperature within range (0-40°C)
- Check humidity acceptable (8-90% RH)
- Ensure no condensation
- Keep away from heat sources
Performance Optimization
Cellular Optimization
Improving Connection:
- Position: Higher elevation improves signal
- Orientation: Rotate gateway to find best signal angle
- Location: Move near windows or exterior walls
- Interference: Move away from metal shelves, thick walls
Mesh Network Optimization
For Best Performance:
- Sensor Density: Deploy enough sensors for redundant paths
- Reduce Hops: Position sensors to minimize hop count
- Avoid Obstacles: Minimize concrete walls, metal barriers
- Channel Selection: Default channel typically optimal
Capacity Planning
Sensors per Gateway:
| Deployment Size | Recommended | Maximum | Notes |
|---|---|---|---|
| Small | 50-100 | 150 | Single room/floor |
| Medium | 100-200 | 300 | Multiple rooms/floors |
| Large | 200+ | 500+ | Consider multiple gateways |
Message Rate Capacity:
- Maximum: 10,000 messages/hour
- Recommended: <5,000 messages/hour
- Peak Handling: 15,000 messages/hour short duration
Troubleshooting Quick Reference
Gateway Offline
- Check power LED (power connected?)
- Check cellular LED (network connected?)
- Verify SIM card installed correctly
- Check cellular coverage in area
- See Troubleshooting for details
Poor Sensor Connectivity
- Check sensor proximity to gateway
- Verify Wirepas mesh network active
- Add intermediate sensors for range extension
- Check for RF interference
- Review Troubleshooting
High Data Usage
- Review sensor message rates
- Check for abnormal sensor behavior
- Verify message batching enabled
- Reduce sensor report frequencies if needed
- Contact Haltian support if unexpected
Next Steps
- Specifications - Review technical specifications
- Troubleshooting - Resolve common issues
- Installation - Review installation procedures