Operation
Normal Operation
Startup Sequence
Gateway boot process typically takes 30-60 seconds:
Power On (0-5 seconds)
- Power LED illuminates
- Hardware initialization
- Self-test procedures
Network Initialization (5-15 seconds)
- Network interfaces activate
- DHCP request (if configured)
- NTP synchronization
Cloud Connection (15-30 seconds)
- TLS connection establishment
- Authentication and registration
- Certificate validation
Wirepas Mesh Start (30-45 seconds)
- BLE radio initialization
- Network scanning
- Sink role activation
Operational (45-60 seconds)
- Ready to route sensor data
- LED indicates normal status
- All services running
Operational States
| State | Description | LED Indicator | Action Required |
|---|---|---|---|
| Normal | All systems operational | Solid Green | None |
| Network Activity | Data transmission active | Blinking Green | None |
| Warning | Minor issue detected | Blinking Amber | Review logs |
| Error | Service failure | Solid Red | Troubleshoot |
| Critical | System failure | Blinking Red | Contact support |
| Firmware Update | Update in progress | Blinking Blue | Wait for completion |
Network Management
Wirepas Mesh Network
Network Formation:
- Gateway advertises as network sink
- Sensors discover gateway
- Mesh routes established automatically
- Multi-hop paths created as needed
Network Topology:
Sensor ─── Sensor ─── Sensor
│ │ │
Sensor ────Gateway──── Sensor
│ │
Sensor ─── Sensor ─── Sensor
Optimal Gateway Placement:
- Single Gateway: Central location, up to 100-200 sensors
- Multiple Gateways: Overlap coverage by 20-30%
- Range Considerations: 5-25m typical indoor, up to 100m line-of-sight
- Obstacles: Minimize concrete walls, metal barriers between gateway and sensors
Network Monitoring
Monitor via Haltian IoT Studio:
Active Sensors
- Total sensor count
- Sensors per gateway
- Last message timestamps
Network Health
- Message delivery rate
- Average latency
- Hop count distribution
- Failed message count
Routing Performance
- Route changes per hour
- Network stability metrics
- Congestion indicators
Key Metrics:
| Metric | Good | Warning | Critical |
|---|---|---|---|
| Message Delivery | >98% | 95-98% | <95% |
| Average Latency | <2 sec | 2-5 sec | >5 sec |
| Max Hop Count | <8 hops | 8-12 hops | >12 hops |
| Route Stability | <10 changes/hour | 10-30/hour | >30/hour |
Multi-Gateway Coordination
For deployments with multiple gateways:
Gateway Placement:
- Overlap coverage areas by 20-30%
- Coordinate channel selection (avoid same channel in overlap)
- Configure different sink costs for load balancing
Load Balancing:
Gateway 1: Sink Cost 0 (preferred for Zone A)
Gateway 2: Sink Cost 5 (preferred for Zone B)
Gateway 3: Sink Cost 10 (backup for both zones)
Monitor Distribution:
- Check sensor-to-gateway assignments
- Verify even load distribution
- Adjust sink costs if imbalanced
Data Flow Management
Uplink Data (Sensors → Cloud)
Normal Data Flow:
- Sensor generates measurement
- Message routed through mesh to gateway
- Gateway buffers message in queue
- Gateway transmits to cloud via backhaul
- Cloud acknowledges receipt
Buffer Management:
- Queue size: 1000 messages
- Overflow handling: Drop oldest non-critical messages
- Priority: Configuration commands > Alarms > Measurements
Retry Policy:
| Attempt | Delay | Action |
|---|---|---|
| 1st | Immediate | Send message |
| 2nd | 5 seconds | Retry if failed |
| 3rd | 30 seconds | Final retry |
| Failed | - | Log error, drop message |
Downlink Data (Cloud → Sensors)
Configuration Commands:
- Cloud sends command to gateway
- Gateway forwards to target sensor via mesh
- Sensor applies configuration
- Sensor sends acknowledgment back through mesh
- Gateway confirms to cloud
Typical Latency:
- Configuration command: 2-10 seconds end-to-end
- Measurement request: 1-5 seconds response time
Firmware Updates
Update Process
Automatic Updates (Recommended):
Notification
- Gateway checks for updates every 6 hours
- New firmware detected
- Update scheduled for maintenance window
Download
- Firmware downloaded during operation
- No service interruption
- Download verified (checksum)
Installation
- Scheduled during configured maintenance window
- Gateway stops accepting new connections
- Existing messages flushed to cloud
- Firmware applied (2-3 minutes)
- Gateway reboots automatically
Verification
- New firmware boots
- Self-test procedures
- Cloud reconnection
- Update confirmed
Manual Updates:
- Access Haltian IoT Studio
- Navigate to gateway settings
- Select “Firmware Update”
- Choose firmware version
- Confirm update
- Monitor update progress
- Verify completion
Update Duration:
- Download: 2-10 minutes (depending on connection)
- Installation: 2-3 minutes
- Boot and verify: 1-2 minutes
- Total downtime: 3-5 minutes
Rollback:
If update fails:
- Gateway automatically reverts to previous firmware
- Service restored within 5 minutes
- Error logged and reported
- Retry scheduled (if automatic updates enabled)
Update Best Practices
- Schedule during low-traffic periods (typically 02:00-04:00 local time)
- Verify network connectivity before initiating update
- Coordinate with sensor updates if firmware dependencies exist
- Test on single gateway before deploying to all gateways
- Monitor update completion via Studio
Network Diagnostics
Connection Diagnostics
Test Cloud Connectivity:
# Via Haltian IoT Studio:
Gateway Settings → Diagnostics → Test Connection
# Expected result:
- DNS resolution: Success
- HTTPS connection: Success
- Authentication: Success
- Heartbeat: Active
Test Wirepas Mesh:
# Via Haltian IoT Studio:
Gateway Settings → Diagnostics → Mesh Status
# Expected result:
- BLE radio: Active
- Network channel: 15
- Active sensors: 42
- Message rate: 12 msg/min
Performance Monitoring
Real-Time Metrics:
Access via Haltian IoT Studio → Gateway Dashboard:
System Health
- CPU usage: <50% typical
- Memory usage: <60% typical
- Storage usage: <80% warning threshold
- Temperature: 0-50°C operating range
Network Performance
- Uptime: 99.9% target
- Message throughput: Varies by sensor count
- Cloud latency: <200ms typical
- Mesh latency: <2 seconds typical
Connectivity Status
- Backhaul type: Ethernet/WiFi/LTE
- Signal quality: RSSI/RSRP for wireless
- IP address: Current assigned IP
- Last heartbeat: Timestamp
Historical Data:
View trends over time:
- 24-hour view: Minute-by-minute resolution
- 7-day view: Hourly resolution
- 30-day view: Daily resolution
Maintenance
Routine Maintenance
Weekly:
- Review gateway status in Studio
- Check message delivery rate
- Verify sensor connectivity
- Monitor storage usage
Monthly:
- Review firmware update status
- Analyze network performance trends
- Check physical installation (mounting, cables)
- Clean dust from ventilation areas
Quarterly:
- Verify network security (certificates current)
- Review and optimize network configuration
- Test failover mechanisms (if applicable)
- Update documentation (network diagrams, configs)
Annually:
- Replace backup battery (RTC)
- Inspect DC power supply
- Review and update access credentials
- Conduct full system audit
Preventive Maintenance
Power Supply:
- Inspect DC connector for wear
- Verify voltage within 9-36V range
- Check power supply for overheating
- Test PoE injector/switch (if used)
Network Cables:
- Inspect Ethernet cable for damage
- Verify secure RJ45 connection
- Test cable continuity if issues arise
- Replace Cat5e with Cat6 for gigabit speeds
Environmental:
- Verify operating temperature 0-50°C
- Check ventilation (10cm clearance maintained)
- Remove dust from enclosure
- Ensure dry environment (no condensation)
LTE Antenna (LTE version):
- Check antenna connection (hand-tight)
- Verify antenna positioning (vertical optimal)
- Inspect antenna cable for damage
- Monitor signal quality trends
Backup and Recovery
Configuration Backup
Automatic Backups:
- Cloud-stored configuration: Updated on every change
- Retention: Indefinite
- Restore: Via Haltian IoT Studio
Manual Backup:
- Access gateway in Studio
- Export configuration (JSON format)
- Store securely offline
- Document firmware version with backup
Disaster Recovery
Gateway Replacement:
Prepare Replacement Gateway
- Unbox new gateway
- Power on and register to account
Restore Configuration
- Access Haltian IoT Studio
- Import backed-up configuration
- Verify settings
Install Replacement
- Install in same physical location
- Connect to same network
- Verify cloud connectivity
Verify Operation
- Sensors reconnect automatically (15-30 minutes)
- Monitor message flow
- Confirm normal operation
Expected Recovery Time:
- Physical installation: 15 minutes
- Configuration restore: 5 minutes
- Sensor reconnection: 15-30 minutes
- Total recovery: 35-50 minutes
Performance Optimization
Network Optimization
Single Gateway:
- Position centrally relative to sensors
- Minimize obstacles (concrete walls, metal)
- Use higher sink priority for critical gateways
Multiple Gateways:
- Overlap coverage 20-30%
- Stagger update schedules
- Balance sensor loads with sink costs
Channel Selection:
- Scan for interference
- Avoid WiFi channels if co-located
- Use Wirepas channels 10-20 for typical deployments
Backhaul Optimization
Ethernet:
- Use gigabit switches for best performance
- Minimize switch hops to gateway
- Enable QoS for IoT traffic if needed
WiFi:
- Use 5 GHz band if available
- Position gateway near access point
- Avoid congested WiFi channels
LTE:
- Position antenna for best RSRP (>-90 dBm)
- Use external antenna for improved signal
- Monitor data usage to avoid carrier throttling
Capacity Planning
Scaling Guidelines
Sensor Capacity per Gateway:
| Deployment Size | Sensors per Gateway | Gateways Required | Notes |
|---|---|---|---|
| Small | 50-100 | 1 | Single building, small facility |
| Medium | 100-200 | 2-3 | Multiple floors, redundancy |
| Large | 200+ | 3-5+ | Campus, multiple buildings |
Message Rate Capacity:
- Maximum: 10,000 messages/hour per gateway
- Recommended: <5,000 messages/hour for headroom
- Burst capacity: 20,000 messages/hour (short duration)
Bandwidth Requirements:
| Sensors | Messages/Hour | Bandwidth Required |
|---|---|---|
| 50 | 500 | 0.1 Mbps |
| 100 | 1,000 | 0.2 Mbps |
| 200 | 2,000 | 0.5 Mbps |
| 500 | 5,000 | 1.0 Mbps |
Next Steps
- Troubleshooting - Common issues and solutions
- Specifications - Complete technical specifications
- Configuration - Network and system configuration details